Bench Seat of Sofa Cushion 54" to 72" Wide
Custom boxed bench cushion for widths from 54" to 72", made to order in your choice of Sunbrella® fabrics. Ideal for larger benches and seating areas. Fabric direction, seaming, and shipping considerations may apply for wider sizes.
Choose Sunbrella Fabric Collection 
- *
- *
- *
- *
- *
- *
- *
- *
- *
- *
Custom Boxed Bench Cushion – 54" to 72" Wide
When your bench needs a wider cushion—crafted with precision and made to last—our custom boxed bench cushions for widths from 54" to 72" deliver the perfect blend of comfort, durability, and style. Expertly made to order in your chosen size, fabric, and details, these cushions are a high-quality upgrade for larger benches, both indoor and outdoor.
Important Fabric Information:
Most outdoor fabrics, including Sunbrella®, are 54" wide, and stripes or patterns typically run across that width (selvage to selvage). For this reason, the maximum width we can cut from the fabric without turning or piecing it is 53", allowing for necessary seam allowances.
For cushions wider than 53":
The cushion must be made down the roll (with the length of the fabric).
Stripes and patterns will be positioned front-to-back on the cushion, not side-to-side.
To maintain proper orientation of the design, wider cushions may require piecing or seaming, especially with stripes or directional patterns.
This is not a concern with solid colors or non-directional textures, which look great in any orientation.
If your selected fabric has a stripe or distinctive pattern, we’ll ensure it’s applied with care—but please be aware that seams may be required to maintain the correct direction and visual flow.
Key Features:
Boxed Design: Clean, crisp edges offer a tailored, upscale look.
Wider Sizing: Custom-made for benches from 54" to 72" wide, with your choice of depth and thickness.
Piping Options: Choose no piping, matching fabric piping, or contrast piping for a custom finish.
Outdoor Performance Fabrics: Choose from over 500 Sunbrella® fabrics, all designed to resist fading, moisture, and mildew.
Premium Fill Materials: Made with outdoor foam and polyester fiber for lasting comfort and support.
Zipper Access: Hidden zipper allows for easy cushion maintenance and cleaning.
A Smart Choice for Larger Benches:
Whether it’s a patio banquette, entryway bench, or garden seating area, our custom boxed bench cushions ensure a perfect fit and refined style—even at larger sizes. Designed and made in the USA with high-performance materials and careful attention to detail.
Consider Multiple Cushions Instead of One Large One
For benches wider than 53", you may want to consider selecting two or three smaller cushions instead of one oversized cushion. This option allows us to cut each cushion across the fabric width—eliminating the need for seaming or piecing to match stripes or patterns. It also offers greater flexibility for fabric layout and design continuity. In addition, shipping costs are often significantly lower for multiple smaller cushions, as long, bulky packages are more expensive to ship due to oversize handling fees. This approach can save you both money and potential fabric complications while still delivering a comfortable, cohesive look.
Order Your Custom Cushion Today
Let us create a cushion that enhances your outdoor seating—beautifully made, perfectly sized, and built to handle the elements.
Need help with fabric selection for wider cushions or have questions about pattern direction? Contact us—we’re happy to help ensure you get the perfect result.